ingredients go to pharmacy compound. This is where ingredients are weighed for blending with overages accounted for. This process is essential to ensure label claims are met.

Depending on the batch size, capsule size, powder density and hygroscopic of the blended powder we would go to either one of our semi-automatic encapsulation machine, or high capacity fully automated encapsulation machine. Our encapsulation machines have a 2 step polishers sequence to clean products that are very sticky. The product is checked throughout the entire encapsulation process for consistency, weight, and imperfections. All capsules whether the batch size is 100,000 or 10,000,0000 goes through a manual inspection process where these capsules are checked once again.

The capsule production assembly line starts with a bottle rotator, which funnels into two conveyors, one of which is a 16 station swift pack filled. The other a four station swift pack filled. Both filling bottles with capsules simultaneously to double output.

Next, the bottles pass our automated desiccant pack inserter. Then they are filled with cotton which is all an automated process. Next, the lid scrambler places the lids on each bottle. Then the lid torque seals the lid on tight. Now the bottle is now fully sealed before it passes through the label applicator.

Once labeled, bottles will find their way to another bottle rotator where personnel are both able to check each product for lid and label application before the induction under the lid is heated to adhere to the brim of the bottle.

the same conveyor will pass the bottle to our automated neck bander where our clients have the option of clear or “sealed for your protection” neck bands which come both perforated and unperforated.

All that is left for these sealed labeled capsule product bottles is to pass our ink jet machine to apply either a “manufactured on date” or expiration date which is always followed by a batch specific lot number for identification.

Bottles are cased into boxes and sent to our shipping department on palettes to be sent to the client.

We can help you create a custom formula, encapsulate your formula in a capsule, bottle your product, and insert bottle label. There are vast options for size, type, texture, and shape in capsule production. Colors can be matched with your brand’s logo, and capsules can even be inscribed with text. In addition, we offer a wide array of capsule shells catering to both supplier and consumer needs. Gelatin, vegetarian, hypromellose and pullulan capsules are all available for encapsulation.

Want to differentiate your capsule supplement product? Consider all-new liquid capsule manufacturing.

For more information on capsule manufacturing, give us a call and we will happily confirm or answer any questions you have.

Your capsules can be bottled in a large selection of package options.

You can view all package options here

Our team of nutraceutical specialized graphic designers are ready to make your label look incredible and comply with all required FDA label regulations.